Prediction of Fatigue Life of Coil Springs and Lower Suspension Arms Based on Strain-Life Approach

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Abstract

This study predicts the fatigue life of helical coil springs and lower suspension arms in automotive suspension systems using the strain-life approach. The strain-life method, which incorporates local plastic strain effects, is particularly suitable for components experiencing variable amplitude loading under road-induced vibrations. Finite element analysis (FEA) was employed to determine critical strain locations and magnitudes under typical loading conditions. Fatigue life was estimated using the Coffin-Manson relation, with mean stress corrections via the Morrow and Smith-Watson-Topper (SWT) models. Results indicate that coil springs exhibit fatigue lives ranging from 10⁵ to 10⁶ cycles under rural road excitations, while lower suspension arms show shorter lives at high-stress regions due to multiaxial loading. The findings highlight the importance of material selection and geometry optimization for improved durability in automotive applications

References

  1. Rahman, M. M., Hassan, M. A., Rahman, M. A., & Noor, M. M. (2009). Fatigue life prediction of lower suspension arm using strain-life approach. ResearchGate. https://www.researchgate.net/publication/230737380_Fatigue_Life_Prediction_of_Lower_Suspension_Arm_Using_Strain-Life_Approach
  2. Kong, Y. S., Abdullah, S., Schramm, D., Omar, M. Z., & Bruckmann, T. (2019). Fatigue reliability assessment of an automobile coil spring. Metals, 10(1), Article 12. https://www.mdpi.com/2075-4701/10/1/12
  3. Abdullah, S., Kong, Y. S., Omar, M. Z., & Schramm, D. (2018). Vibration fatigue analysis of carbon steel coil spring under various road excitations. Metals, 8(8), Article 617. https://www.mdpi.com/2075-4701/8/8/617
  4. Lemu, H. G., Kong, Y. S., Abdullah, S., & Omar, M. Z. (2023). Fatigue life modelling of steel suspension coil springs based on wavelet vibration features. Metals, 13(6), Article 1043. https://pmc.ncbi.nlm.nih.gov/articles/PMC10051819/
  5. Kihong, S., Kim, J., & Lee, S. (2020). Durability assessment of suspension coil spring considering the multifractality of road excitations. Engineering Failure Analysis, 115, 104658.
  6. Salman, S., Abdullah, S., Omar, M. Z., & Kong, Y. S. (2019). Prediction of the fatigue life of SAE 5160 carbon steel coil spring based on strain-life approach. Key Engineering Materials, 801, 102–109.
  7. Omiya, Y., Takahashi, Y., & Yamaguchi, T. (2023). Fatigue life uncertainty quantification of front suspension lower control arm. Vehicles, 5(3), Article 47. https://www.mdpi.com/2624-8921/5/3/47
  8. Tausif, M., Khan, M. A., & Hussain, M. (2017). Fatigue life estimation of helical coil compression spring used in front suspension of a three wheeler vehicle. ResearchGate.

Author Biographies

How to Cite

Lim, S. (2025). Prediction of Fatigue Life of Coil Springs and Lower Suspension Arms Based on Strain-Life Approach. Journal of Engineering and Science, 4(2), 98-102. https://doi.org/10.56347/jes.v1i2.110

Article Details

  • Volume: 4
  • Issue: 2
  • Pages: 98-102
  • Published:
  • Section: Articles
  • Copyright: 2022
  • ISSN: 2828-805X

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